UNIT 6 GENERAL PRINCIPLES AND PROCESSES OF ISOLATION OF ELEMENTS
- Ores are the minerals in which the metals are present and they can be extracted in a commercially feasible way.
- Ores of the metal are associated with many impurities. Removal of these impurities to certain extent is achieved in concentration steps.
- The concentrated ore is then treated chemically for obtaining the metal. The reducing agents used are carbon, CO or even some metals.
- In these reduction processes, the thermodynamic and electrochemical concepts are used.
- The metal oxide reacts with a reducing agent; the oxide is reduced to the metal and the reducing agent is oxidized.
- In the two reactions, the net Gibbs energy change is negative.
- The metals obtained by usual methods still contain minor impurities which are further removed by the process of refining.
- Some metals and their extraction:
- Aluminium:
- Ore: Bauxite (Al2O3.xH2O) , Cryolite (Na3AlF6)
- Extraction: Electrolysis of Al2O3 dissolved in molten Na3AlF6
- Iron:
- Ore: Haematite (Fe2O3) , Magnetite (Fe2O4)
- Extraction: Reduction of the oxide with CO and coke in blast furnace
- Copper:
- Ore: Copper pyrites ( CuFeS2) , Copper glance (Cu2S) , Malachite (CuCO3.Cu(OH)2) , Cuprite (Cu2O)
- Extraction: Roasting of sulphide partially and reduction
- Zinc:
- Ore: Zinc blende or Sphalerite (ZnS) , Calamine (ZnCO3) , Zincite (ZnO)
- Extraction: Roasting followed by reduction with coke
- Aluminium: